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Xiaoli Wang1, Sipu Ruan1, Xin Meng1, Gregory Chirikjian1*

1Department of Mechanical Engineering, National University of Singapore, Singapore

*Department of Mechanical Engineering, University of Delaware, USA

Published in IEEE Robotics and Automation Letters (RA-L), August 2025

Abstract

Probabilistic collision detection (PCD) is essential in motion planning for robots operating in unstructured environments, where considering sensing uncertainty helps prevent damage. Existing PCD methods mainly use simplified geometric models and address only position estimation errors. This paper presents an enhanced PCD method with two key advancements: (a) using superquadrics for more accurate shape approximation and (b) accounting for both position and orientation estimation errors to improve robustness under sensing uncertainty. Our method first computes an enlarged surface for each object that encapsulates its observed rotated copies, thereby addressing the orientation estimation errors. Then, the collision probability is formulated as a chance-constraint problem that is solved with a tight upper bound. Both steps leverage the recently developed closed-form normal parameterized surface expression of superquadrics. Results show that our PCD method is twice as close to the Monte-Carlo sampled baseline as the best existing PCD method and reduces path length by 30% and planning time by 37%, respectively. A Real2Sim2Real pipeline further validates the importance of considering orientation estimation errors, showing that the collision probability of executing the planned path is only 2%, compared to 9% and 29% when considering only position estimation errors or no errors at all.

Introductory Figure

Intro figure
Figure 1: Comparison of motion planning results with and without taking into account sensing uncertainty. (a-b) Pose estimates of each object using an existing method in Isaac Sim. (c) Superquadric representation of each robot link at its ground truth pose (yellow) and of each object at its estimated mean pose (blue), where the robot configuration is justified as valid by a deterministic collision checker. (d) Snapshot of a collision between the robot and an object due to unmodeled pose uncertainty. (e) The enlarged surface that encapsulates many rotated copies of the objects due to orientation errors in pose estimates (green), and the robot configuration that is justified as valid by our probabilistic collision checker. (f) Corresponding snapshot of the robot showing no collision with objects.